Cable assembly

Individual cable assembly. Highest quality and precision.

ISP Kabelsatz Industrie GmbH is the youngest member of the group and specializes in purchasing, assembling and assembling cable sets.

We produce tailor-made cables, cable bundles, cable harnesses with plugs, contacts or ferrules – depending on the requirements and area of application.

Our company even uses the cable sets we manufacture at z. B. control systems, assemblies for radio and speech pillars, LED and LCD displays and knows the requirements for the product.

Cable specialist for all requirements.
Our offer at a glance.

  • Cable assembly
  • Data and control cables
  • Ribbon cable
  • Harnesses
  • Strands
  • Special cables / special cables
  • Cable by the meter & accessories
  • Cable identification
  • Prototypes
ultrasonic compression ISP

In order for your products to be competitive, ISP Kabelsatz-Industrie GmbH constantly invests in the latest technology. In this way, we can produce even faster and with higher quality for you in the cable assembly with the technology of ultrasonic compression.

This enables us to meet the increasing demands for performance and robustness of cable harnesses. With this new connection technology of ultrasonic welding, we offer additional process reliability and achieve a longer service life for the modules.

Here you can find out how strand welding and end compression with ultrasonic welding and modern CLC technology works, what advantages result from this and how you can use it yourself:

Ultrasonic compression: Wire welding and final compression with the latest CLC technology

Ultrasonic compression is a special process for cold pressure welding according to DIN 8593-6, DIN 1910-11 and DIN 1910-100. Cables and strands are compressed into a solid connection by mechanical vibrations.

In this way, through-connections for complex cable harnesses can be manufactured quickly, with high quality and in a space-saving manner. In addition, cables can be compressed at the unassembled end, so that no ferrules are required. The spectrum of cable cross-sections ranges from thin strands from 0.26 mm² to 50 mm².

Innovative CLOSED-LOOP-CONTROL (CLC) TECHNOLOGY enables high-precision and variable work, comprehensive quality management and continuous force/displacement monitoring.

Ultraschallschweißen ISP

9 good reasons to work with ultrasonic compaction technology

  • High strength and safer connections
  • Good electrical conductivity
  • High performance
  • Precise
  • Highest quality
  • Environmentally friendly (no additives and less energy consumption)
  • process security
  • Compact with smaller cable cross-sections
  • Increased service life of the modules

Concrete areas of application

Strand welding

  • Cohesive connection of two or more lines with the same or different materials without melting.
  • This allows us to connect cables without connectors or soldering.
  • Cross section range from 0.26 mm² – 50 mm²

Final compaction

  • Final compression of strands and multi-core cables for control cabinet construction or electronics production. Cable lugs or ferrules are no longer required.
  • Compression of wire ends for using push-in terminals
  • Y connections
  • Connection of several wire ends
Ultraschallverdichten ISP

Holistic offer

Our offer is rounded off by our quality management and services related to procurement and logistics. Take advantage of our experienced purchasing department, store the manufactured cable sets with us and have them delivered just-in-time.

Examples of processing techniques

We have state-of-the-art machines and can therefore meet individual customer requirements. The following techniques are used, among others: crimping technology, soldering technology, tinning, cutting, insulation and assembly.

Order sample cable set and
obtain a non-binding offer

Make an appointment today and contact us.